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Your Factory Doesn't Run Like Everyone Else's. Your ERP Shouldn't Either.

Purpose-built manufacturing ERP that maps to your exact production workflows — not a generic system you spend a year configuring. From BOM to dispatch, built in 6 months, owned by you.

30+ manufacturing ERP systems delivered · Starting at $20,000

Still diagnosing the problem? Read 17 signs you've outgrown your ERP to see the real triggers that push owners and plant heads to evaluate a new system.

The Problems That Bring Manufacturers to Us

If any of these resonate, you've outgrown your current setup.

📊

Spreadsheets Running Your Shop Floor

Production schedules in Excel, quality logs on paper, inventory counts done by walking the warehouse. One misplaced file and you're flying blind.

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No Real-Time Visibility

You find out about production delays, stockouts, or quality issues after they've already cost you money. By the time the monthly report lands, the damage is done.

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Generic ERP That Doesn't Fit

You bought SAP/Oracle/Odoo and spent a year "configuring" it. Now you work around the software instead of the software working for you.

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Disconnected Systems

Your CRM doesn't talk to production. Procurement doesn't know what the shop floor needs. Finance reconciles manually because nothing integrates.

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Scaling Without a System

You've grown from one facility to three, but your processes haven't scaled. What worked at 50 SKUs collapses at 5,000.

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Compliance is a Fire Drill

GST filings, e-invoicing, quality certifications, regulatory audits — you scramble every time because data lives in 10 different places.

Six Pillars of a Manufacturing ERP Built for Your Shop Floor

Each module is designed specifically for manufacturing workflows — not adapted from a generic template.

Production Planning & Scheduling

  • Master production schedule (MPS)
  • Material requirements planning (MRP)
  • Capacity planning & machine loading
  • Work order management with real-time tracking
  • Demand forecasting based on historical data

Bill of Materials (BOM)

  • Multi-level BOM with sub-assemblies
  • Version control and engineering change management
  • Where-used analysis across products
  • Cost rollup with material and labor components
  • Alternate material substitutions

Inventory & Warehouse

  • Multi-warehouse with zone/bin mapping
  • Batch and serial number tracking
  • Automated reorder points and min-max levels
  • Barcode/QR scanning for movements
  • Real-time stock valuation (FIFO, weighted avg)

Quality Control

  • Inspection plans tied to work orders
  • Incoming, in-process, and final QC checkpoints
  • Non-conformance reporting (NCR)
  • Statistical Process Control (SPC) charts
  • Supplier quality scoring and tracking

Shop Floor Control

  • Work center and machine setup
  • Operator login with job tracking
  • Real-time OEE (Overall Equipment Effectiveness)
  • Downtime logging with reason codes
  • Scrap and rework tracking per operation

Procurement & Vendor Management

  • Purchase requisition to PO workflow
  • Vendor rating and performance tracking
  • RFQ comparison and auto-ranking
  • Three-way matching (PO, GRN, Invoice)
  • Lead time tracking and delivery compliance

Extend Into Finance, HR, Sales, and Logistics

A manufacturing ERP isn't just production planning — it connects your entire operation.

Sales & CRM

Enquiry-to-order pipeline, quote generation with BOM-based costing, customer portals, and order tracking.

Finance & Accounting

General ledger, AP/AR, bank reconciliation, GST/e-invoicing compliance, and automated financial reporting.

HR & Payroll

Employee lifecycle management, attendance with biometric integration, shift scheduling, and payroll processing.

Dispatch & Logistics

Packing lists, shipment tracking, carrier integration, dispatch scheduling, and proof of delivery.

Maintenance (CMMS)

Preventive maintenance scheduling, breakdown logging, spare parts inventory, and machine history tracking.

Analytics & BI

Real-time dashboards, production KPIs, cost variance analysis, and embedded BI with automated report scheduling.

From First Call to Production in 6 Months

1

Weeks 1-2

Discovery Session ($2,000)

We embed with your production, procurement, and finance teams. Map every workflow, document integration points, identify data migration needs. Deliverable: 40-60 page blueprint with wireframes and a fixed-price quote.

2

Weeks 3-4

Architecture & Database Design

System architecture, database schema, API design, infrastructure plan. You approve the technical blueprint before a single line of code is written.

3

Months 2-3

Core Foundation + First Demos

User auth, master data (items, vendors, BOMs), primary production workflow. Live demo every 2 weeks — your team clicks it and gives feedback.

4

Months 3-4

Business Logic & Integrations

Secondary workflows (procurement, dispatch, payments), external system integrations, reporting dashboards. Department heads validate against real scenarios.

5

Months 4-5

Advanced Features & Analytics

Real-time dashboards, automation rules, mobile optimization, quality control modules. Full end-to-end workflow testing by actual users.

6

Month 6

UAT & Go-Live

User acceptance testing with real data, data migration from legacy systems, parallel run, on-site go-live support, team training, and source code handover.

Custom-Built vs. SAP vs. Odoo for Manufacturing

We're not the right fit for everyone. Here's where custom wins and where packaged might work better.

Factor Custom (Cursive) SAP Business One Odoo
Fits your exact workflows ~
Source code ownership
No per-user license fees
Go-live in under 6 months ~
Handles Indian compliance (GST, e-invoicing) ~
Integrates with your existing machines/IoT ~
Real-time shop floor analytics ~
Can scale to 500+ users without cost spike

✓ = full support · ~ = partial/limited · ✗ = not available or additional cost

Built AI-Ready from Day One

Every manufacturing ERP we build includes the data infrastructure needed to add AI capabilities — without rearchitecting the system later.

  • Demand Forecasting: Historical order data + ML models to predict what you'll need and when
  • Predictive Maintenance: Machine telemetry analysis to schedule maintenance before breakdowns occur
  • Quality Prediction: Identify defect patterns from production data to reduce waste
  • Smart Reordering: AI-driven purchase suggestions based on lead times, demand, and vendor performance
  • Real-Time Analytics: Apache Kafka + Pinot pipeline for sub-second dashboard updates from shop floor data
Learn About AI-Ready ERP →

The Data Stack Behind It

K
Apache Kafka — Real-time event streaming from machines & transactions
P
Apache Pinot — Sub-second OLAP queries on millions of rows
S
Apache Superset — Embedded BI dashboards with drill-down analytics
D
Debezium CDC — Change Data Capture for real-time data pipeline

Common Questions About Custom Manufacturing ERP

How much does a custom manufacturing ERP cost?
Typical manufacturing ERP projects with Cursive Technologies start at $20,000 for core modules (production planning, BOM, inventory, quality) and go up to $80,000-$120,000 for enterprise-scale implementations with advanced analytics, IoT integration, and multi-plant support. Every project starts with a $2,000 Discovery Session that gives you a fixed-price quote before you commit.
How long does it take to build?
Our standard delivery timeline is 6 months for a production-ready system. This includes 4 weeks of discovery and architecture, 16 weeks of demo-driven development (live demos every 2 weeks), and 4 weeks of UAT and go-live support. Complex multi-plant implementations may extend to 8-9 months.
Can you migrate data from our existing system?
Yes. Data migration from legacy ERPs (SAP, Oracle, Tally, custom systems) or even spreadsheets is included in every project scope. We run parallel systems during cutover to ensure zero data loss.
What if our processes change after go-live?
Because you own the source code and the system is built modularly, changes are straightforward. The first 12 months of maintenance (including minor feature adjustments) are included free. After that, you can modify it in-house, hire any developer, or continue with us.
Can the ERP connect to our CNC machines and PLCs?
Yes. We build IoT integration layers using Kafka event streaming that can connect to CNC machines, PLCs, SCADA systems, barcode scanners, and weigh bridges. Real-time machine data feeds directly into production dashboards.
Do you support multi-plant operations?
Absolutely. Multi-plant with centralized or decentralized control, inter-plant stock transfers, plant-wise costing, and consolidated reporting are standard patterns we've implemented dozens of times.
How does pricing compare to SAP Business One?
SAP Business One for 100 users typically costs $40,000-$100,000 in Year 1 with $30,000-$60,000/year in recurring license fees. A custom ERP with Cursive costs $40,000-$120,000 one-time with $8,000-$12,000/year for maintenance. The crossover point is typically Month 18-24, after which custom is significantly cheaper.
What technology stack do you use?
Java 17+ with Spring Boot microservices, Angular or React frontends, MySQL with replication, Apache Kafka for event streaming, Kubernetes for deployment, and Apache Pinot + Superset for real-time embedded analytics. All industry-standard, well-documented technologies.

Ready to Replace Spreadsheets With a Real Manufacturing ERP?

Start with a $2,000 Discovery Session. We'll map your production workflows and deliver a full ERP & CRM blueprint before writing a single line of code.

Starting at $20,000 · Delivered in 6 months · 12 months maintenance included